Biggest issue I see when modding and or repairing is that the wiring fractures at or just inside the strain relief.
This can happen after one or two flexes or not for months....
Cause:
When the wiring is glued / potted / set in the coil, there is little if any slack in the actual wires at this point...
People see the strain relief and think... Great I can Bend and Flex and it is all protected...
WRONG. Physics comes into play.
When you flex and twist a cable with multi strand cores it etc and flex and move and twist within the inner and outer shields.
Outcome:
When the Outer Shield and or Inner Shield is is glued / potted / set in the coil; then it is like a vice and all flex stops... This is good, but also BAD.
Hence depending on how little flex/movement is allowed; when you bend the wiring at the coil it will PULL at the point where there is NO movement and generate a weak spot. Over time the stands will break and one day = Totally OPEN CCT.
I have been able to repair a couple, but prevention is better than the cure.
Action:
When warping your lead etc, do what you can to;
With luck this may assist people in better management of their Coils and less down time due to damage... :lol:
This can happen after one or two flexes or not for months....
Cause:
When the wiring is glued / potted / set in the coil, there is little if any slack in the actual wires at this point...
People see the strain relief and think... Great I can Bend and Flex and it is all protected...
WRONG. Physics comes into play.
When you flex and twist a cable with multi strand cores it etc and flex and move and twist within the inner and outer shields.
Outcome:
When the Outer Shield and or Inner Shield is is glued / potted / set in the coil; then it is like a vice and all flex stops... This is good, but also BAD.
Hence depending on how little flex/movement is allowed; when you bend the wiring at the coil it will PULL at the point where there is NO movement and generate a weak spot. Over time the stands will break and one day = Totally OPEN CCT.
I have been able to repair a couple, but prevention is better than the cure.
Action:
When warping your lead etc, do what you can to;
- Leave a section from the coil with enough slack, that if you flex the coil. [/*]
- So that the lead can move and the Strain Relief is NOT BENT FLEXED. [/*]
With luck this may assist people in better management of their Coils and less down time due to damage... :lol: